Health & Safety in Auto Production – 1 Day Workshop in Chesapeake, VA
Multiple dates

Health & Safety in Auto Production – 1 Day Workshop in Chesapeake, VA

  • Ages 18+

Enhance HSE practices in automotive production—learn risk control, LOTO, ergonomics & more in this intensive 1-day program.

By Mangates_inc

Location

Regus - Chesapeake - Crossways Blvd

1545 Crossways Boulevard, #Suite 250 +1 469 666 9332 Chesapeake, VA 23320

Refund Policy

Refunds up to 7 days before event

Agenda

Legislation & Standards

● Regulatory frameworks for motor-vehicle plants (Factories Act, OSHA equivalence, ISO 45001, IATF 16949 H&S clauses) ● Corporate compliance auditing and documentation ● Legal roles and duties of emp...

Hazard Identification & Risk Assessment

● Shop-floor “Gemba” walks and task-based risk mapping ● Job-safety analysis (JSA) and near-miss reporting ● Applying the hierarchy of controls from elimination to PPE

Machine & Robotics Safety

● Guarding presses, conveyors, and industrial robot ● Lock-out/Tag-out (LOTO) procedures and energy-isolation devices ● Light curtains, area scanners, and collaborative-robot risk controls

Ergonomics & Musculoskeletal Injury Prevention

● Work-station design for stamping, welding, and assembly lines ● Lift-assist tools, exoskeleton pilots, and posture training ● Reducing repetitive-strain and vibration-related disorders

Chemical & Paint-Shop Safety

● VOC exposure limits, ventilation, and monitoring in paint booths ● Safe storage, transfer, and disposal of flammable liquids ● Confined-space entry, spill response, and PPE selection

Electrical & Battery-Assembly Safety

● Arc-flash risk assessment and PPE for high-voltage systems ● Safe handling of EV battery modules and thermal-runaway mitigation ● Emergency isolation and rescue procedures

Material-Handling & In-Plant Logistics

● Forklift traffic management and designated pedestrian lanes ● Automated Guided Vehicles (AGVs/AMRs) and collision avoidance ● Ergonomic line-feeding and warehouse layout zoning

Fire & Explosion Prevention

● Combustible-dust controls in machining and polishing areas ● Spray-booth suppression systems and hot-work permits ● Alarm, evacuation, and fire-drill coordination across shifts

Incident Investigation & Root-Cause Analysis

● Immediate reporting and evidence preservation protocols ● 5 Whys, fishbone diagrams, and corrective-action tracking ● Sharing lessons learned across multiple production areas

Safety Leadership & Culture

● Behaviour-based safety observations and coaching ● Visual controls (tier boards, KPI dashboards) and daily stand-ups ● Engaging all levels of staff in continuous improvement initiatives

About this event

  • Event lasts 8 hours
  • Ages 18+
  • Paid venue parking

Certificate: Course Completion Certificate | Duration: 1 Day

Course Delivery: Classroom/In-house/Virtual Live

Language: English | Credits: 8

Snacks, beverages, and lunch will be provided during the session.

Course Overview:

Motor-vehicle plants combine high-speed automation, heavy machinery, robotics, hazardous substances, and complex logistics. This one-day intensive programme equips engineers, line supervisors, HSE practitioners, and maintenance staff with the knowledge and practical tools to keep people safe, meet regulatory obligations, and foster a proactive safety culture across stamping, body-in-white, paint, power-train, and final-assembly lines.

Key Takeaways:

By the end of this workshop, you will be able to:

  • Interpret applicable global and local regulations for automotive plants.
  • Perform structured hazard and risk assessments on any production cell.
  • Apply best-practice safeguards for robots, presses, conveyors, and battery-assembly stations.
  • Select and implement ergonomic and chemical-handling controls specific to paint and assembly operations.
  • Develop robust LOTO and emergency-response procedures.
  • Investigate incidents using root-cause tools and implement sustainable corrective actions.
  • Lead shop-floor safety conversations and drive continuous improvement through data-driven KPIs.

This course is designed for :

  • Production & maintenance engineers
  • Line leaders and shift supervisors
  • Health, Safety & Environment (HSE) officers
  • Quality & continuous-improvement professionals
  • Facility managers and plant HR partners
  • Contractors and service providers working in motor-vehicle manufacturing environments

©2025 Mangates Tech Solutions Pvt Ltd. This content is protected by copyright law. Copy or Reproduction without permission is prohibited.

Investing in workplace safety is not just about compliance—it’s about protecting your workforce, ensuring operational continuity, and fostering a culture where safety becomes second nature. Hosting the Health & Safety in Auto Production workshop in-house enables your organization to address real-world challenges in a focused, practical manner. This one-day intensive program is designed specifically for automotive production environments, covering critical topics such as machine and robotics safety, chemical handling, ergonomic design, fire prevention, and incident investigation. Your teams will gain actionable knowledge to conduct risk assessments, implement control measures, and lead safety initiatives across stamping, welding, paint, powertrain, and assembly areas. Whether you're an HSE officer, line supervisor, or engineer, this course equips every participant with the tools to drive measurable improvements and support a safer, more efficient production floor.

📧 Contact us today to schedule a customized in-house, face-to-face session: corporate@mangates.com

Frequently asked questions

What are some key outcomes of this safety workshop?

Participants will learn to conduct risk assessments, apply safety measures for robotics and chemicals, implement LOTO procedures, and lead safety culture initiatives.

Is this course relevant to electric vehicle (EV) battery handling?

Yes. One of the modules focuses specifically on battery-assembly safety, including arc-flash protection, thermal-runaway risks, and emergency procedures.

Who should attend this workshop?

This course is ideal for production and maintenance engineers, shift supervisors, HSE officers, quality professionals, facility managers, and service providers working in motor-vehicle manufacturing environments.

What makes this course different from general HSE training?

It is tailor-made for automotive production environments, offering industry-specific examples, case studies, and hands-on risk assessment tools relevant to stamping, welding, painting, and final assembly.

Is this workshop available for delivery on-site at our facility?

Yes. We offer highly customized in-house training, allowing us to adapt examples, focus areas, and delivery methods to match your plant’s specific operations and risk profile.

Can I attend a course if I have no prior experience in the subject?

Absolutely. Many of our courses are designed for beginners, and course prerequisites are clearly mentioned on each course page.

How often is your course content updated?

We continuously update our content to align with the latest certification standards, best practices, and industry trends.

Do you offer customized training solutions for corporate teams?

Yes, we provide tailored in-house and virtual training programs designed to meet the specific needs, goals, and industry requirements of your team.

Are the instructor’s expenses included in the fee for in-house training?

Yes, the instructor’s expenses—such as travel, accommodation, and related costs—are typically included in the overall in-house training fee.

Are your trainers certified and industry-experienced?

All our trainers are certified professionals with extensive industry experience and subject matter expertise in their respective fields.

What is your cancellation or rescheduling policy?

We have a flexible cancellation and rescheduling policy. Participants are eligible to request a refund if the request is submitted at least 7 days prior to the scheduled training date. Approved refunds will be processed within 14 to 21 business days.

How soon will I receive my certificate after completing the course?

The certificate will be handed over to participants by the trainer immediately upon completion of the course.

Do you provide a certificate of participation if there’s no exam?

Yes, if a course doesn’t include a certification exam, you will still receive a certificate of participation upon completion.

What platform do you use for virtual instructor-led training?

We typically use Zoom or Microsoft Teams for virtual training. Details and access links will be provided prior to the session.

Tags

Organized by

Mangates_inc

Mangates is a global provider of professional training and consulting solutions. We deliver 200+ monthly workshops across 20+ countries, helping 100,000+ professionals advance their careers in Agile, Project Management, IT, Leadership, and Business Skills. Our programs are led by certified experts and designed for real-world impact.

Early bird discount
From $636.76
Multiple dates